Pilot Industrial Customizable Fermenters Bioreactors

SIP and CIP Customisable Pilot and
Industrial Scale Fermenters/ Bioreactors

Solaris Industrial
S-I SERIES

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more

The S and I series consist of highly automated pilot-industrial fermenters and bioreactors. Available from 5 up to 30.000 litres and more (S series 5 – 200 L; I series 300 – 30.000 L).

Solaris S - I SERIES

Features and benefits

01
Top quality stainless steel with excellent finishing and high technology.
02
Insulated vessels, with the possibility of passivation.
03
Different H/D ratios.
04
Different types of finishing (mirror polish, scotch brite, electropolishing, etc.).
05
Different types of agitation (top-bottom, single or double mechanical seal with lubrication loop, magnetic stirrer).
06
Different types of thermoregulation loops (from basic to completely closed).
07
Microbial (aerobic, anaerobic) and cell cultures configurations available.
08
Suitable for batch, fed-batch and continuous processes.
09
Several gas mixing strategies with a selectable number of rotameters, TMFCs or solenoid valves, for air, O 2 , CO 2 and N 2.
10
Wide range of measurement and control options including temperature, pH, dO 2 , dCO 2 , redox, antifoam, level, conductivity, weight, cell density (total cells, viable cells), etc.
11
Modbus digital sensors.
12
Stainless-steel industrial PCS LEM_2, with a selectable number and type of peristaltic pumps.
13
cGMP certifiable.
14
AD2000 HP0 certifiable for the German market
15
Easy to access service lines, to easily perform maintenance.
16
The systems can be integrated with tanks (feeding tanks, mixing tanks, harvest tanks, etc.), CIP/SIP systems, centrifuges, filtration systems, and many more ancillary equipment.
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Some features.

These fermentation units are completely customizable, tailor-made starting from the clients' specific requests.

Beyond

Many options of measurement and control can be installed on the systems, as well as all the features of sterility and cleanliness, to satisfy even the most demanding criteria of the Pharma industry.

Reliability

All vessels are designed, fabricated, inspected, documented, and tested in accordance with European PED or ASME.

Software

  • Innovative SCADA software​ ​LEONARDO​ ​3.0​: a smart and user-friendly controller designed to provide a high level of automated management of the fermentation/cultivation processes.
  • 24” coloured touch screen industrial HMI.
  • Included in the equipment supply.
  • Data extraction in .csv format.
  • Remote access via PC, tablet or smartphone, with QR code scanning or dedicated portal.
  • Remote control for after sale assistance.

Frequenty Asked Questions

Large-scale fermentation is used to create massive quantities of biomass to be used as raw material for the creation of high value products in many different fields of application (Food & Beverage, Agriculture, Pharma, etc. among many), such as antibiotics, active ingredients, bio-preservatives, flavours, bio pesticides, biopolymers, biofuels, and many more.

  • Bacterial fermentation
  • Cells cultivation
  • Lactic acid fermentation
  • Ethanol fermentation
  • Aerobic fermentation
  • Anaerobic fermentation
  • Batch fermentation
  • Fed-batch fermentation
  • Continuous fermentation
  • Solid state fermentation
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Solaris Industrial S - I Series
Applications

Can be used for

Process development and optimization
Scale up and scale-down studies
Scale up and Small production

In the following
application fields

Find your application
Chemical & Petrochemical

Additives, Reagents, Refined commodities, Olefins.

Animal health & Nutrition

Veterinary vaccines, Animal feeding and supplements.

Biotech and Pharma

Antibiotics, Antitumorals, Human Vaccines, APIs, Hormones, Non-addictive Pain Killers, Monoclonal Antibodies.

Cosmeceutical

Bioactive ingredients, Hyaluronic Acid, Q10 Coenzime.

Bioremediation

All microorganisms (bacteria, fungi, yeasts, algae) with the ability to modify toxic species.

Food & Beverage

Meat/cheese/wine starters, Meat Preservatives, Cellular Agriculture, Flavors, Plant-based substitutes for meat products, Low Carb Drinks, Fermented Drinks.

Biomaterials

Biopolymers, Bioplastics.

Agriculture

Biofertilizers, Biopesticides, Algae Fertilizer.

Biofuels

Biodiesel, Bioethanol.

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