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    Production of customized fermenters and bioreactors, with turnkey project

    Turnkey Solutions

    Solaris can assist its clients in the design and manufacturing of complete integrated turnkey process plants, whether it be for bacteria fermentation or cell cultivation, meeting the demands of the pharma industry, as well as the food and beverage, biotech, agriculture, chemical and petrochemical, bioplastics, biofuels, bioremediation, animal health and nutrition, nutraceutical, and cosmeceutical.

    The scope of a turnkey project includes

    01
    Consultancy

    Basing on the specific process and product, the configuration can integrate several types of membrane available on the market.

    Type of membrane

    • GMP audit: the conditions to be compliant with the good manufacturing practices
    • Project URS preparation: including the design, process and operational requirements, as well as the constraints and the qualifications (IQ, OQ, PQ, etc.)
    • Feasibility Study: to determine what is feasible from a technical and economical point of view
    • Conceptual Design: describing the engineering features and principles which the system needs to have to fulfil the design requirements
    • Process Simulation: to analyse and thus optimise the process

    02
    Engineering and Manufacturing

    Hardware design

    • The quality of the hardware design allows you to predict and control the risk during the use of the equipment.
    • The equipment needs to be easy to use, cost-effective, and durable.
    • Design of: P&ID, layout, configuration tables for components, drawings of the tank with all components
    • Drawings: from 3D to 2D – From 3D to product

    Software design

    • Automatic recording of the preparation process, online detection and real-time feedback on key parameters, CIP/SIP operations, remote centralized data collection and process monitoring.
    • Key features: flexibility, user-friendliness, easy scalability, stability, quick data exchange, reliability.

    Integrated
    system
    architecture

    DCS control system + PLC + SCADA control system

    03
    Handover

    Commissioning
    Qualification / Validation
    Start-up & training

    Final stage

    Customers are guided and assisted up to the start-up phase alongside Solaris qualified personnel, who perform detailed training on all the functionalities of the system including the software.

    Contact Us & Request Info

    Via Bachelet, 58 - 46047 Porto Mantovano (MN) Italy
    Phone: +39 0376 408760

    SOLARIS BIOTECHNOLOGY srl
    No VAT and F.C. IT02036640205
    REA: 218887
    Sh.Cap. 10.000,00€ i.v.

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